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Making a knife, step by step

SGT H., on active duty with the 173D Airborne Brigade, asked me to make him a knife - one that will serve him both on the battlefield and out in the woods in his home state of Kentucky. In addition to being a paratrooper, SGT H. is a skilled bowhunter, which is another activity where a good knife is essential to have. He requested a mid-sized knife with a comfortable, ergonomic handle and an as-forged finish on the blade, so, after we exchanged a few emails discussing various other design elements I sent him a sketch, which he then approved. Shortly thereafter I started work on the knife. I brought my camera out to the shop and snapped a few photos along the way so that SGT H. could get a glimpse of the actual process and some of the various steps involved in making his custom hand forged knife. So, why not publish the pictures here on Dick’s Workshop as well.

shk01

Picture 1 of 51

The initial sketch and a bar of 1/4" thick 1084 carbon steel